Product Capabilities

PolySol LLC formulates vinyl plastisol for every major industry. Plastisols are very versatile & can be formulated to meet a wide variety of physical properties & application processes. Our manufacturing facility is ISO Certified and has a dedication to quality that is second to none.

Dip Coating Plastisol: The process of a product being immersed into a plastisol batch. When the product is removed from the plastisol batch and heated a layer of plastisol is then fused onto the product itself.

  • Plastisol coated Tool Handles
  • Plastisol coated Textile / Fabrics
  • Metal Finishing
  • Outdoor Furniture
  • PVC coated Plating Racks
  • Clips / Clamps
  • Boat Anchors
  • Busbars
  • Electrical Plastisol molding and coatings
  • Metal Closures
  • Magnets 

Dip Molding Plastisol: The process of a mold being heated and then dipped into a batch of plastisol. The item then gets stripped from the mold to form the finished product.

  • Caps, Grips, Plugs
  • Plastisol Bellows 
  • Plastisol Gloves
  • Sleeves
  • Busbar Boots  / Closures
  • Plastisol Seals
  • Vibration Components



Laminating / Fabric Plastisol: Several types of plastisol’s are accepted to laminating / coating fabrics.

  • Industrial PVC Belting
  • Curtains
  • Tarpulins / Tents PVC coatings
  • Artificial PVC Plastisol Leather
  • Wallcoverings
  • PVC Plastisol Coated Scrim



Cold Dip Plastisol: The process of an product being dipped into a batch of plastisol. The dipped product then goes through an oven to cure/fuse the plastisol onto the item.

Slush Molding Plastisol: The process used to produce hollow, flexible products by filling a mold with plastisol. Heat is then applied fusing a layer of plastisol inside the mold.

  • Industrial Boots
  • Automotive / Aeronautical parts
  • Vinyl PVC Air Mask
  • Toys / Dolls
  • Medical Mannequins

Rotational Molding Plastisol: The process of making hollow, flexible, or ridid products using a two part mold. The mold is filled with plastisol, heated & rotated to form the final product.

  • Boat Fendors
  • Sport / Play Balls
  • Plastisol Medical Bulbs
  • Squeeze Toys

Cast Molding Plastisol: The process of dispensing plastisol into a mold then heating it so that the plastisol fuses into the finished part.  

  • Walk-On Mats
  • Plastisol Anti-Fatigue Mats
  • Sound Dampening
  • Films
  • Plastisol Foam

Open Molding Plastisol: The process of molding plastisol onto or into a finished product.   

  • Bottle / Can Liners
  • Textile Dotting
  • Air Filter Seals
  • Gaskets


Solvent & Water Based Primer for Metal Coatings

If excellent adhesion is needed for metal substrates,  the part should be coated with either a Water Based or Solvent Based Primer.

  • Solvent Based Prime
  • Water Based Primer


  •   Automotive Plastisol
  •   Agriculture
  •   Metal Finishing
  •   Recreational
  •   Construction / Tools
  •   Industrial Belting
  •   Toy / Novelty
  •   Filtration Plastisol
  •   Fishing Industry
  •   Military Spec Plastisol
  •    A-A-59464
  •   Caps / Plugs
  •   Medical Plastisol
  •   Textiles / Fabrics
  •   Industrial Plastisol Belting
  •   Sound Deadening

Plastisol Properties / Characteristics

  • Pantone Color Matching
  • Clear
  • Opaque
  • Translucent
  • Fluorescent
  • Light Reflective
  • Glow in the Dark
  • Glitter

Hardness / Durometer – Shore A5 to D80

Finishes – Satin / Matte / High Gloss / Textured / Suede / Foam

Density / Foam Plastisol – Vinyl Blended Foams (8.5 lb to 16 lb per gallon)

Plastisol Dielectric Properties – 200-600 Volts / Mil

  • Chemical / Acids Resistant Plastisol
  • High Temperature Plastisol
  • Blowing Agents / Foam Plastisol
  • UV Resistant Plastisol
  • FDA Plastisol
  • Oil / Gasoline Plastisol
  • Abrasion Resistant
  • Cold Temperature Plastisol
  • Adhesion Promoters {Resorcinol}
  • Mildew / Fungus
  • Weatherability
  • Flame Retardant Plastisol
  • Electrical Plastisol
  • Custom Colors {Spectrophotometer Matching}

Phthalate Free Plastisol Formulations

Non-Phthalate Plastisol

FDA Medical Grade Plastisol

RoHS & REACH Compliance Plastisol

Automotive / Military Plastisol Specifications