PolySol LLC formulates vinyl plastisol for every major industry. Plastisols are very versatile & can be formulated to meet a wide variety of physical properties & application processes. Our manufacturing facility is ISO Certified and has a dedication to quality that is second to none.
Dip Coating Plastisol: The process of a product being immersed into a plastisol batch. When the product is removed from the plastisol batch and heated a layer of plastisol is then fused onto the product itself.
- Plastisol coated Tool Handles
- Plastisol coated Textile / Fabrics
- Metal Finishing
- Outdoor Furniture
- PVC coated Plating Racks
- Clips / Clamps
- Boat Anchors
- Busbars
- Electrical Plastisol molding and coatings
- Metal Closures
- Magnets
Dip Molding Plastisol: The process of a mold being heated and then dipped into a batch of plastisol. The item then gets stripped from the mold to form the finished product.
- Caps, Grips, Plugs
- Plastisol Bellows
- Plastisol Gloves
- Sleeves
- Busbar Boots / Closures
- Plastisol Seals
- Vibration Components
Laminating / Fabric Plastisol: Several types of plastisol’s are accepted to laminating / coating fabrics.
- Industrial PVC Belting
- Curtains
- Tarpulins / Tents PVC coatings
- Artificial PVC Plastisol Leather
- Wallcoverings
- PVC Plastisol Coated Scrim
Cold Dip Plastisol: The process of an product being dipped into a batch of plastisol. The dipped product then goes through an oven to cure/fuse the plastisol onto the item.
Slush Molding Plastisol: The process used to produce hollow, flexible products by filling a mold with plastisol. Heat is then applied fusing a layer of plastisol inside the mold.
- Industrial Boots
- Automotive / Aeronautical parts
- Vinyl PVC Air Mask
- Toys / Dolls
- Medical Mannequins
Rotational Molding Plastisol: The process of making hollow, flexible, or ridid products using a two part mold. The mold is filled with plastisol, heated & rotated to form the final product.
- Boat Fendors
- Sport / Play Balls
- Plastisol Medical Bulbs
- Squeeze Toys
Cast Molding Plastisol: The process of dispensing plastisol into a mold then heating it so that the plastisol fuses into the finished part.
- Walk-On Mats
- Plastisol Anti-Fatigue Mats
- Sound Dampening
- Films
- Plastisol Foam
Open Molding Plastisol: The process of molding plastisol onto or into a finished product.
- Bottle / Can Liners
- Textile Dotting
- Air Filter Seals
- Gaskets
Solvent & Water Based Primer for Metal Coatings
If excellent adhesion is needed for metal substrates, the part should be coated with either a Water Based or Solvent Based Primer.
- Solvent Based Prime
- Water Based Primer
Markets
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Plastisol Properties / Characteristics
- Pantone Color Matching
- Clear
- Opaque
- Translucent
- Fluorescent
- Light Reflective
- Glow in the Dark
- Glitter
Hardness / Durometer – Shore A5 to D80
Finishes – Satin / Matte / High Gloss / Textured / Suede / Foam
Density / Foam Plastisol – Vinyl Blended Foams (8.5 lb to 16 lb per gallon)
Plastisol Dielectric Properties – 200-600 Volts / Mil
- Chemical / Acids Resistant Plastisol
- High Temperature Plastisol
- Blowing Agents / Foam Plastisol
- UV Resistant Plastisol
- FDA Plastisol
- Oil / Gasoline Plastisol
- Abrasion Resistant
- Cold Temperature Plastisol
- Adhesion Promoters {Resorcinol}
- Mildew / Fungus
- Weatherability
- Flame Retardant Plastisol
- Electrical Plastisol
- Custom Colors {Spectrophotometer Matching}
Phthalate Free Plastisol Formulations
Non-Phthalate Plastisol
FDA Medical Grade Plastisol
RoHS & REACH Compliance Plastisol
Automotive / Military Plastisol Specifications