PVC Plastisol Capabilities

PolySol LLC formulates vinyl plastisol for every major industry. Plastisols are very versatile & can be formulated to meet a wide variety of physical properties & application processes. Our manufacturing facility is ISO certified and has a dedication to quality that is second to none.

Dip Coating Plastisol: The process of a product being immersed into a plastisol batch. When the product is removed from the plastisol batch and heated a layer of plastisol is then fused onto the product itself.

  • Tool Handles       dip-coated_200pxshutterstock_210317701
  • Textile / Fabrics
  • Metal Finishing
  • Carpet
  • Outdoor Furniture
  • Plating Racks
  • Clips / Clamps
  • Boat Anchors
  • Busbars
  • Electrical Components
  • Metal Closures
  • Magnets

Dip Molding Plastisol: The process of a mold being heated and then dipped into a batch of plastisol. The item then gets stripped from the mold to form the finished product.

  • Caps, Grips, Plugs
  • Bellows / Sleeves
  • Gloves
  • Filtration
  • Busbar Boots  / Closures
  • Seals
  • Vibration Components

Molding Plastisol: Several types of moldings are accepted to plastisol applications.

  • Manufactured Stone
  • Soft Plastic Baits / Lures
  • Mannequins
  • Boat Fenders
  • Air Filters
  • Walk Off Mats
  • Vinyl Fatigue Mats
  • Carpet Backing
  • Roto Molding Applications

 

  • Cold Dip Plastisol: The process of an product being dipped into a batch of plastisol. The dipped product then goes through an oven to cure/fuse the plastisol onto the item.
  • Slush Molding Plastisol: The process used to produce hollow, flexible products by filling a mold with plastisol. Heat is then applied fusing a layer of plastisol inside the mold.
  • Rotational Molding Plastisol: The process of making hollow, flexible, or ridid products using a two part mold. The mold is filled with plastisol, heated & rotated to form the final product.
  • Cast Molding Plastisol: The process of dispensing plastisol into a mold then heating it so that the plastisol fuses into the finished part.
  • Open Molding Plastisol: The process of molding plastisol onto or into a finished product.

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Solvent & Water Based Primer for Metal Coatings

  • Solvent Based Primer
  • Water Based Primer

Markets

  •   Automotive
  •   Agriculture
  •   Metal Finishing
  •   Recreational
  •   Construction / Tools
  •   Industrial Belting
  •   Toy / Novelty
  •   Filtration Industry
  •   Fishing Industry
  •   Military ( #A-A-59464A )
  •   Caps / Plugs
  •   Medical
  •   Textiles / Fabrics
  •   Industrial Belting
  •   Sound Deadening

Plastisol Properties / Characteristics

Color Matching

  • Pantone Matching
  • Clear
  • Opaque
  • Translucent
  • Fluorescent
  • Light Reflective
  • Glow in the Dark
  • Glitter

Hardness / Durometer – Shore A5 to D80

Finishes – Satin / Matte / High Gloss / Textured / Suede

Density – Vinyl Blended Foams (8.5 lb to 16 lb per gallon)

Dielectric Properties – 200-500 Volts / Mil

  • Chemical / Acids
  • High Temperature
  • UV Resistance
  • Oil / Gasoline
  • Abrasion
  • Cold Temperature
  • Mildew / Fungus
  • Weatherability
  • Flame Retardancy
  • Electrical Resistance
  • Custom Colors {Spectrophotometer Matching}

Phthalate Free Formulations

FDA Medical Grade Plastisol

RoHS & REACH Compliance Plastisol

Automotive / Military Specifications